Sunday, 6 October 2013

Knowing WHERE to make the mark


















There is a true story about Charles Steinmetz, a great electrical engineer in US.


In the early years of 21 century, one day when GE’s most expensive and complex giant generator stopped working and a full staff of engineers and mechanics couldn't get the equipment to work after trying everything that they could think of....  so they called Steinmetz and at that time he had retired from GM for a while. Steinmetz came in, he rejected all assistance and asked only for a notebook, pencil and cot. Steinmetz listened to the generator and scribbled computations on the notepad for two straight days and nights. On the second night, he asked for a ladder, climbed up the generator and made a chalk mark "X"  on its side. He told GE’s engineers the problem was under the mark and he left. They did, the malfunction was corrected and the generator performed to perfection.


GE managers were thrilled until they got an invoice in the amount of $1,000, obviously back then it was quite big amount, some people thought that was too much for a simple mark "X". So they asked for an itemized bill. Steinmetz responded with the two lines:

Making chalk mark “X” on generator ------- $1.
Knowing where to make mark ------- $999.

They paid the bill.

"Ideas are like chalk marks "X": as simple as they seem, it is all about knowing how to leverage ideas and knowing where, when and why to use even the smallest ones can make all the difference to the business."

Once there was a payroll department of an organization, one of routine jobs there was to collect the time sheets data from different business units and manually type them into payroll system, it was a tedious job without a doubt and sometimes could come with many typing errors, one day there was a newly joined person had an idea that there could be a way to automate process and import the data into the payroll system without typing, he tried and succeeded. The results were remarkable: 


  • The time spend on data input has been reduced down to 19%, which means for example, previous 5 hours typing job can be done in 1 hour now.
  • The margin of typing errors has been dropped down to nearly 0, meaning, the process is error proofing.
  • And the practice was so simple – even the person who has basic excel skill is able to do it being given by a couple hours training.

It was a quite small and simple mark but it made a difference to the business.
 

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